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Single Skin Rollformer
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*NEW* Single Skin Rollforming Machine
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Introducing the Desitrol Single Skin Rollformer.
This machine is intended to be used for Discontinuous Panel Production.
When used with a suitable press Low Cost Limited Volume panel production is possible.
Description:
Designed for the rollforming of single Panel Skins . This machine Rollforms the Male and Female Joint, and cuts the panels to predetermined lengths. Entry of the batch list and manual operation are via a 150mm colour touch screen (HMI). The cutting system utilises a specially developed shear and anvil that simultaneously cuts the skin and produces a rolled safety edge.
Principle of operation:
When the count from the 1000 pulse optical encoder matches the length entered in the batch list, the panel feed stops momentarily to allow the special cutting system to cut the panel at the previously entered length. The single skin is then fed out to the runout table for manual processing. This cycle continues until the batch list is completed.
Specification:
- Maximum Line speed: 4m/min
- Maximum Module: 1200mm
- Minimum Module: 760mm<
- Coil Capacity: 8 Tonne<
- Power Requirement: 380-415VAC 3 PH. 15 Amps
- Consumables: Cutting Wheel
- Dimensions: 2200 Wide x 5900 Long x 950 High
- Options: Runout Tables, Semi Auto Stacker, Core Trimming station,
The Discontinuous Panel Manufacturing Process:
Once the single skin is produced it can be transferred to the panel bonding line.
Typical Panel bonding line will consists of :-
- Bead applicator to apply adhesive to the inside of the skin. Bead application of adhesives supplied by our partners Diemme from Italy. www.diemme-srl.net
- Core trimming and alignment table
- Panel assembly table.
- Cold press or heated belt press.
The rollformed skin is placed onto the adhesive application table. It then passes under the bead applicator and beads of adhesive are spread onto the inside of the skin.
Core material is then placed onto the adhesive.
The upper skin is passed through the bead applicator.
It is removed from the adhesive application table inverted and placed onto the top of the core.
If the bonding is to be completed by a heated platen press the assembled sandwich is passed into the press. The press is closed for a period of time and then removed.
Alternatively a stack of panel is made and then passed into a cold press for a longer period.
Precision Rollformed Male and Female interlocking Joint
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